How Agro-Waste Could Help to Solve the Beauty Industries Packaging Waste Problem

Abstract

In recent years, concerns about environmental sustainability have become increasingly important in many industries. The beauty industry, in particular, has been criticized for its high levels of waste. Beauty companies are responsible product significant amounts of waste from plastic packaging to unused products. However, there may be a solution in an unexpected place: agro-waste. The beauty industry could reduce its environmental impact and move towards more sustainable practices by utilizing materials such as fruit peels and natural fibers Sustainable packaging is becoming increasingly important in today\'s world. Not only does it help companies reduce their carbon footprint, but it also preserves natural resources that might otherwise be depleted.. Adopting sustainable packaging practices can also have tangible benefits for companies, including cost savings and increased customer loyalty. Developing packaging materials from agricultural waste can address both environmental and economic challenges. With the use of agro-waste, packaging materials are biodegradable, have a lower carbon footprint, and are cost-effective. By utilizing agro-waste, companies can also provide a new source of income for farmers and reduce the amount of waste that ends up in landfills. Furthermore, agricultural waste-based packaging can enhance a company\'s brand image and contribute to a more sustainable future.

Introduction

I. INTRODUCTION

A. Background

Packaging is a crucial part of many industries throughout the world. The proper packaging of products can be the difference between a successful business and a failing business. Good packaging keeps products safe and secure during transportation, making them more visually appealing to customers.

The purpose of packaging is not only to protect and promote the product but also to provide information about the product to the consumer. Packaging is not an afterthought for businesses that are committed to protecting the environment. Rather, it is a crucial part of their operations, ensuring that their products remain safe and secure while minimizing waste.

Sustainable packaging is the next logical step for companies that want to reduce their carbon footprint and preserve natural resources while maintaining profitability. By investing in innovative packaging solutions, such as biodegradable materials and reusable containers, companies can demonstrate their commitment to creating a more sustainable future for everyone and minimizing the environmental impact of packaging materials. By using recyclable or biodegradable materials, companies can save costs and promote their brand as environmentally responsible.

Developing packaging materials from agricultural waste can address both environmental and economic challenges. With the use of agro-waste, packaging materials are biodegradable, have a lower carbon footprint, and are cost-effective. By utilizing agro-waste, companies can also provide a new source of income for farmers and create a circular production system that benefits everyone involved, from the farmers to the consumers.

B. Problem Statement

Agriculture-based industries significantly impact the environment due to their large amounts of agro-waste. Agro-waste, defined as waste produced from agricultural activities, is a significant challenge for sustainable packaging. Agro-waste is a rich source of bio compounds.

These bio compounds can be extracted from agricultural residues and used to make eco-friendly packaging materials that can be safely biodegraded or composted after use. Additionally, these packaging materials can be customized to have specific functionalities like extending the shelf life of food products, ensuring their safety during transportation and storage, and maintaining their freshness.

Companies that adopt these sustainable packaging practices reduce their environmental impact and cater to the growing consumer demand for eco-friendly products.

The present work focuses on modifying the existing packaging by incorporating walnut shells and loofah as raw materials. Incorporating these materials into packaging design can not only reduce waste but also create biodegradable options for consumers. The process of modifying existing packaging to include walnut shells and loofah materials requires careful consideration of factors such as durability, usability, and cost-effectiveness. However, by making this change, companies can take an important step towards a more sustainable and eco-friendly future.

C. Research Gap

Following the literature review, it was observed that nutshells not only create a complicated waste-disposal issue but also neglect many potential by-products.

Resourceful management of byproducts or waste can give opportunities for growth and sustainability.

Identification of alternate uses for by-products, producers will replace the burden of waste with benefits. This can include nut shells or coffee tree husks. Many businesses have found creative solutions with these to get the best out of resources in hand while supporting communities they inhibit

Researchers have turned towards the luffa sponge as a potential source of bio-fibers and bio-composites. Studies have indicated that it could serve as a viable alternative material for  packaging purposes.

 In light of this research, it is evident that the luffa sponge is very important in development of sustainable packaging solutions.

With its abundant availability and environmentally friendly nature, the luffa sponge has the potential to transform the packaging industry.

These bio compounds can be extracted from agricultural residues and used to make eco-friendly packaging materials that can be safely biodegraded or composted after use. Additionally, these packaging materials can be customized to have specific functionalities like extending the shelf life of food products, ensuring their safety during transportation and storage, and maintaining their freshness. Companies that adopt these sustainable packaging practices reduce their environmental impact and cater to the growing consumer demand for eco-friendly products.

The present work focuses on modifying the existing packaging by incorporating walnut shells and loofah as raw materials. Incorporating these materials into packaging design can not only reduce waste but also create biodegradable options for consumers.

The process of modifying existing packaging to include walnut shells and loofah materials requires careful consideration of factors such as durability, usability, and cost-effectiveness. However, by making this change, companies can take an important step towards a more sustainable and eco-friendly future.

D. Aim

To design and develop packaging for easy handling and safe transportation that will be Eco-friendly and commercially viable.

E. Objectives

1. To learn existing technology and materials that are used in industry
2. To identify problems that they face while working to create the final design
3. To analyze and experiment with different concepts to create alternate solutions

F. Research Description

This initial stage of the research includes understanding the strengths and weaknesses of current packaging methods and identifying areas where improvements can be made.  By analyzing the materials, design, and functionality of current packaging solutions, one can gain valuable insights into what works well and can be improved upon.  

The next step includes material analysis and experimentation. This step builds off of the initial research conducted on existing packaging in the industry. By thoroughly testing different materials, we can ensure that the packaging used for transporting goods meets the requirements for durability and protection. Additionally, this experimentation can lead to innovation in the industry by discovering new materials that could potentially be more sustainable and cost-effective

G. Structure of a Thesis

H. Brief Description Of Chapters

Chapter 1 presents a comprehensive analysis of the current research in the field of packaging and agro-waste utilization. This chapter helped to identify the strengths and weaknesses of current packaging methods and highlighted areas where improvements can be made.

Through this research, a clear understanding of the existing status of current packaging methods was gained, which will serve as a baseline for improvements in the future. To understand the topic at hand, it is important to first establish a clear understanding of the key terms and

concepts involved. The study also provided insights into the potential for agro-waste utilization in the packaging industry.

The next step is to identify the specific problem statement and research gaps that this project aims to address. By doing so, we can then develop a robust research framework that effectively addresses these gaps and contributes to the existing body of knowledge in the field. Through this approach, we can ensure that the research conducted is comprehensive and impactful.

Chapter 2  provides a comprehensive review of relevant studies that have already been conducted. The insights gained from studying the previous research can help frame the current study and reveal areas for further exploration.

Chapter 3 is an integral part of the overall process of generating innovative concepts and ideas for new products. In this chapter, the focus is on the generation of new ideas using all-natural, biodegradable, and durable materials.

The literature review conducted for this research confirms that the material under consideration has great potential as a raw material. Its unique physical and chemical properties make it an ideal choice for use in a wide range of applications.

Chapter 4 covers the methodology section, which gives insight into the analysis process of raw materials to create a product.

This also consists of materials that must be included to make raw materials. Throughout this analysis process, there is a continuous attempt to find the appropriate composition of the raw material. Additionally, creating sample material is an integral part of this process, which allows for testing and adjustment that results in high-quality final products.

Chapter 5 The overall thesis, which includes a general discussion and conclusion, is summarized in the fifth chapter. That this material could change the landscape of the beauty industry, paving the way for more sustainable practices.

This material could spark a trend of novel plastics with eco-friendly constituents that don't sacrifice quality, reliability, and performance.

II. LITERATURE REVIEW

A. Sustainable Packaging 

Sustainable Packaging is when packaging is made from materials that are renewable, biodegradable, or both. Packaging can be used as a substitute for traditional packaging materials like paper and plastic.

 Sustainability design is the process of designing and making products that are better for the environment. Sustainable packaging does not just apply to product packaging.

B. Sustainable Packaging Criteria

Sustainable packaging is a new concept that revolves around developing and using packaging materials that are environmentally friendly and cause minimal harm to the planet. It can be achieved by diligently following the four pointers given below:

This can be achieved by using more innovative and environmentally friendly materials, creating sustainable design, and promoting a circular economy. Additionally, improve the end-of-life processing of packaging materials through efficient recycling, composting, and waste-to-energy initiatives can also be very helpful.

C. Considerations for Sustainable Packaging 

1. Sustainably sourced materials- In the past, cosmetics packaging was made solely from plastics, such as PET and PP. However, the industry has since shifted to using renewable, sustainable, and recyclable materials, such as plastics made from plant-based sources. These materials are generally more sustainable than traditional plastic items sourced from both responsible and sustainable sources.
2. This is accomplished by using sustainable technologies or trading with sustainable organizations. The end goal is to offer long-lasting (durable) and high-quality products. but are still not as eco-friendly as materials made from sugarcane, sugar beet, or corn.
3. Green disposal options - Cosmetics suffer from tremendous waste every year. Five billion tons of products are discarded annually worldwide. The various types of green waste  disposal, or eco-friendly disposal, that is available depends on what type of product is being disposed of and what materials are being used. Some green waste disposal options are more acceptable than others.  For example, when disposing of a compostable item, it is usually best to go with a heated option. Heated options are harder to use because composting requires lots of heat to break down material successfully and safely.
4. Optimized Packaging- Despite the recognized potential of packaging, it has been underutilized in the cosmetics industry. To begin with, packaging has been overlooked because it was considered a secondary role at best.
5. This views packaging as being separate from the product itself and even subordinate to it. The traditional notion has been to see packaging as an optional or secondary accessory that adds a little extra value to the product without fundamentally changing it.
6. Cost Efficiency - The long-term cost efficiency of biodegradable packaging is undeniable. Biodegradable packaging is generally greener than typical packaging and significantly reduces the need for immediate disposal – which is good for the environment and good business, too! Consider this: Most of our plastic packaging is non-biodegradable.

D. Argo-Waste

Argo waste is a  environmental issue that needs a solid solution. Every year, tonnes of Argo waste are produced worldwide, leading to massive pollution and other environmental problems.

This issue is particularly critical in developing countries, where agriculture is a leading industry. Farmers need to adopt eco-friendly ways of disposing of this waste, such as composting and biomass conversion, rather than burning it or dumping it in landfills.

The challenge of disposing of these shells. Some solutions include using them as fuel, incorporating them into building materials, or even creating biodegradable plant pots

1. Walnut Shell

Walnut shells have been utilized in many industries due to their unique properties. The shell encases the kernel and is a hard abrasive, nontoxic, and biodegradable. It possesses several advantages, including cost-effectiveness, durability, and elasticity. These features make it highly desirable in various fields, including cosmetics, petrochemicals, and water filtration.

2. Method to Produce Nutshell Powder

Nutshell powder can be produced using the following methods-Cleaning, drying, freezing (freezing the shells for 0-90 minutes at a temperature at a particular temperature. Then crushing these shells in a crusher to obtain their powder and screening (screening the powder to obtain a very fine powder.

3. Walnut Properties

Nuts are a commonly eaten food with a hard outer shell protecting their soft inner components. This protective layer is often overlooked when considering the nut as a whole, but it plays a

crucial role in the nut's survival and propagation. The toughness and strength of this outer layer are remarkable and achieved through a complex arrangement of cell types and fibers. Sclerenchyma cells and fibers give nuts their polygonal shape and protect against physical damage and environmental stressors.

When it comes to the mechanical properties of nuts, the interlocked cell tissue of the walnut has been found to have a significantly higher ultimate tensile strength compared to other nuts. This makes them less likely to fracture or break when subjected to physical stress.

The unique arrangement of cell types and fibers that make up the outer layer of the walnut contribute to this impressive strength. Furthermore, these mechanical properties are crucial for the long-term survival of the nut and its ability to propagate successfully.

Walnut shells have been used for various purposes throughout history, such as for cleaning and polishing applications or as an organic abrasive. In recent years, however, the innovative use of walnut shells as a material has gained attention due to their all-natural, biodegradable, durable properties. With a specific gravity of 1.2-1.4 and a hardness of 3.5 MOH and 91 Rockwell, walnut shells are effective in various industries. Their unique properties make them an attractive alternative to synthetic materials, and their use aligns with the growing emphasis on sustainability and environmentally friendly practices.

walnut shells are incredibly resistant to fermentation, reducing the likelihood of bacterial growth. These properties make walnut shells a promising material for further research and development.

E. Peanut Husk

Peanut husks are not the only food waste that can be valued in food packaging, many more are underexploited and often end up in landfill or incineration. Finding novel ways in which to turn these into usable products for both food packaging and non-food items would not only provide economic, social, and environmental benefits for people and our planet but also push forward the need for a circular economy.

 This could lead to a decrease in the e of fossil fuel-based products and help curb climate change. It is important to continue exploring ways to use food waste creatively and practically.

The use of eco-friendly and sustainable packaging options has become increasingly important in today's world. One such solution is the use of peanut husks in the production of fiberboard food packaging, which is both organic and vegan.

This innovation not only helps to valorize food waste but also aligns with the values of the consumers who purchase the food. By choosing compostable packaging, we can reduce the strain on landfills and use fewer resources in the production process, leading to a more sustainable future.

F. Defining Fiber Pods And Loofa

The Loofahs are peeled and the Fiber Pods are extracted, leaving a soft exterior with a slightly 'tough' feel. The Fiber Pods are then packaged and put on the shelves of the store. The packages are then 'frozen' and have a shelf life of approximately 24 months.

The Loofahs, when ready, are washed, peeled, softened, and pressed into moulds. Fibre Pods are then sun-dried for a further day to ensure complete removal of moisture.

 The desiccated Loofahs are then frozen to retain their shape and texture.To harvest their fruit, Loofahs are harvested once the pods are fully mature and the seeds are not yet fully formed.

The seed coats have been opened to release the seeds to harvest. There, they are left to air-dry and then stoned. This process removes the outer covering of the seeds, which is also known as the bloom, leaving the seeds exposed to the air and making them easier

1. Potential of Loofah

There has been a growing interest in finding sustainable alternatives to conventional materials in recent years. Luffa sponge has gained attention as a potential alternative material due to its unique fibrous vascular system

In the recent decade, there has been little study on the use of Luffa sponge as a source of bio-fibers and bio-composites. Previous research, however, has yielded encouraging findings, indicating that it may be a viable alternative to man-made biological components. (Mazali and Alves, 2005), The netting-like fibrous vascular system promotes air circulation and makes them ideal for use in packaging. This unique feature creates a breathable barrier that allows for freshness and reduces spoilage. Additionally, LC packaging has been found to have a lower carbon footprint compared to traditional plastic packaging, making it a more sustainable option for businesses looking to reduce their environmental impact.

In an era where environmental concerns are at the forefront of many people's minds, LC packaging presents a promising solution to reducing waste and carbon emissions in the packaging industry

Luffa sponges have been used for centuries as a natural bath product, but the recent discovery of their unique properties has opened up a world of new possibilities. With their remarkable strength, stiffness, and energy absorption capabilities, luffa sponge materials have the potential to revolutionize the field of material science.

While they have already been compared to traditional metallic materials, ongoing research into the capabilities of luffa sponges could reveal even more surprising abilities. Whether they are used in the automotive or aerospace industries or any number of other applications, luffa sponges could represent a breakthrough in sustainable materials technology.

G. Cosmetic Packaging 

The primary purpose of packaging is to protect the product exposed during transportation and handling. Packaging serves as a barrier to keep the product safe, preserves the product, and improves the product’s appearance

It also serves as a marketing tool to increase the product's perceived quality. This paper will discuss the various types of packaging, their functions, and variations of packaging.

H. Packaging For Cosmetics

1. Sturdy Packaging

 can help protect your product and keep it safe and intact through shipping. It can also ensure that your product arrives in excellent condition and promptly. Which packaging is right for you depends on many factors, such as the product you're selling, the area it will be delivered, and the potential of the product to be damaged during shipping. Choosing packaging that fits your needs and keeps your product safe and intact, regardless of what happens during the shipping process is important.

2. Sustainability

Is a critical aspect of any product or packaging. As the world becomes more aware of the impact of packaging on the environment, consumers have begun to turn away from packaged

goods.Only a small percentage of consumers are willing to pay a premium for packaged goods that are as environmentally friendly as possible. If a 100% sustainable packaging solution isn’t possible right now, the best thing to do is to choose materials that allow for some degree of recycling.

3. Cost-effectiveness

It doesn’t make sense to spend more on packaging than you would on the product itself. For example, plastic bags used to package food in stores can be made from recycled material and are significantly less expensive than bags made with virgin material.

III. CONCEPT & IDEA GENERATION

A. Brainstorming

Sustainable packaging has become a pressing concern in recent years. While many researchers have emphasized the importance of this issue, few have considered its connection to waste management. In reality, the way we package products plays a significant role in determining how much waste we generate. As such, developing sustainable packaging solutions is an essential step toward creating a more environmentally-friendly future.

Agro-waste is a promising yet highly underutilized resource. The literature review confirms that it can be used as a potential raw material due to its all-natural, biodegradable, and durable properties. Additionally, agro-waste has been found to perform well in a various  of pH and temperature conditions, making it useful for a wide range of applications, including packaging. Its use could significantly reduce waste and environmental pollution in industries that currently rely on non-renewable resources.

1. Nutshell

Nutshells have been an important component in various industries for a long time. They have been utilized for making high-quality abrasives, activated charcoal, and as a biofuel source in power plants. Despite the many uses for nutshells, a significant amount of these protective shells are still discarded without any thought of how they could be repurposed. This wastefulness is ironic, considering that these shells are naturally resistant to physical and environmental degradation, and are fully biodegradable.

Some of these shells are used in cosmetic industries as a base material for scrubs, nutshell liquid, polishing material, manure, decoration, etc.

2. Nutshell Powder

Nutshell powders are produced by crushing and grinding the shells to form a fine powder.

First, the shells are collected according to the requirement. Then these shells are cleaned to remove impurities or any other unwanted particles. After cleaning the shells are dried to remove moisture. These shells are then crushed to produce the nutshell powder.

This powder when combined with binders and softeners will result in the formation of a versatile raw material.

1. Natural binders such as starch, xanthan gum, and water-soluble resin help to keep the entire component intact.
2. Softeners like casting and baking soda smoothens the mixture and improve the texture of the component.
3. Food grade Varnishes like shellac or Canada balsam will give a smooth and shiny finish.
4. Natural dyes are then used for decoration to improve its aesthetics.

B. Luffa sponge (bio-fibers and bio-composites)

Luffa is in the cucumber family. Originating in India, luffa is now found in many tropical and subtropical climates around the world.

Common luffa, the species most commonly grown for its edible tubers, grows to a height of about three feet with a diameter of about one foot. Each plant produces numerous long, slender roots, which can be harvested and used.

1. Luffa Properties

This 3-dimensional structure gives luffa sponges exceptional mechanical properties, particularly the ability to expand and contract due to moisture and air.

This ability to expand and contract, along with the sponge’s porous structure, makes them ideal for use in building insulation, acoustic lining, and other applications where dampening and vibration isolation are needed.

The porous nature of luffa sponges also allows them to absorb a large amount of water and air, reducing their density and increasing their thermal efficiency.

2. Luffa Sponge Processing

Drying the gourds are one of the simplest ways to shrink them to make them easier to handle and transport. Once dried, the gourds can be stored in a cool, dark place or treated with various chemical solvents until it is time to plant again.

The gourds can be blanched first to make them look more appealing to consumers. The gourds can be treated with bleach and left to dry, for example, in a washer, before being These are then soaked in water, then peeled to remove its seeds. After they Are dried completely, they are then sliced and shaped in different ways. By combining loofah as a shock-absorbing material and walnut nutshell as an outer packaging that protects against environmental elements, we can produce a new kind of packaging that is both ecological and cost-effective.

IV. METHODOLOGY

A. Making Of Raw Material

Our goal is to create a material that can withstand harsh environmental factors while still being affordable and easy to produce.

To achieve this, it is important to undertake a systematic approach that involves creating a sample material to analyze its composition, testing its durability, and making adjustments based on the results. We believe that through this process, we will be able to identify the best material that meets our design specifications and create a roadmap for further process.

1. Materials Required

a. Walnut shells/walnut shell powder

Walnut shells are by-products of walnut processing. By grinding the walnut shells into a fine granular powder we can create a fibrous pulp material that has a unique texture and composition. This material has been tested rigorously by many researchers to assess its durability, and it has been found to hold up under even the harshest environmental conditions. With its low cost and high performance, this can be made into innovative raw material

b. Peanut shells / Peanut shell powder

Peanut shells are byproducts arising from peanut processing that can also be repurposed as a material.

Recent research in biophysical manufacturing has shown how these shells, when properly refined, can, like walnut shells, prove a crucial asset for the industry. Through experimentation and testing of different fillers using pulverized peanut shells, we can kick off a testing process, analyze the composition of the composite, and examine issues like temperature range and compression strength to determine how we can optimize the use of peanut shells for our goals

c. Cellulose Sodium Salt

Building on the previous research on using waste materials for new purposes. It has been found that combining fibrous pulp from crushed walnut shells with Carboxymethylcellulose, Sodium Salt can yield a strong and durable material. This compound is often used as a thickener in foods and non-food products alike and has been shown to increase a material's resistance to  moisture and heat. By incorporating this mixture into our testing process, we hope to develop a viable material that meets our design specifications and is environmentally friendly and cost-effective to produce.

d. Mould

Hollowed blocks are filled with raw liquid material before being left to harden or set. As the material sets, it adopts the shape of the mould in perfect harmony, resulting in accurately manufactured and finely detailed pieces that would be otherwise difficult to produce.

e. Mould Lubricants

lubrication of the mould is an essential factor to prevent the sticking of the raw material to the mould surface. Without proper lubrication, the main product may tear apart or become damaged, resulting in product deformation or failure.

V. GENERAL DISCUSSION & CONCLUSION

A. Discussion

Based on our research findings, agro-waste has shown great potential as a low-cost and environmentally friendly alternative to traditional packaging materials.

As the cosmetics industry continues to shift towards sustainable practices

Surprisingly, the cosmetic industry has yet to fully embrace the use of agro-waste in its products. Despite the benefits of using materials like nutshell and loofah as a scrub and exfoliating agents, these same materials remain largely under-utilized as packaging materials. By exploring these options further, we can create a more sustainable future for both the packaging and cosmetic industries.

Acc. to many researchers agro -waste in nutshells has great properties like toughness and the strength of this outer layer is remarkable and achieved through a complex arrangement of cell types and fibers.

Their unique properties make them an attractive alternative to synthetic materials, and their use aligns with the growing emphasis on sustainability and environmentally friendly practices.

By adding certain binders and softeners we can get the desired properties

a. In the first phase of research, various literature reviews have been analyzed to explore the status of agro-waste utilization.

1. The findings suggest that a wide range of agro-waste materials can be used, including rice husk, wheat straw, and sugarcane bagasse among others. These materials have different applications, ranging from biofuel production, and animal feed, to paper production
2. Innovative researchers have also developed unique materials from these waste products, such as biodegradable packaging made from banana peels and wood binders.
3. Unique materials are being made or under development -such as leather from walnut shells or bio-plastic made from onion and garlic peel
4. Research on different binders, softeners, and other additives that can help to create an ideal material

b. The Second Phase

This includes the selection of the techniques from the analysis of the first phase that will be used to create a sample material.

.In the initial phase of the project, we conducted a thorough analysis of the problem statement and gathered relevant data. Based on this analysis, we are moving on to the second phase, which involves selecting the appropriate techniques to design and create a sample material.

The process of selection is crucial as it forms the basis for the rest of the project. By carefully considering the results of the analysis from phase one, we can ensure that the techniques selected are aligned with the project objectives and result in a successful outcome.

c. The Third Phase

This includes the process of creating an ideal composition from nutshell waste. this step involves combining the waste with binders and softeners in the third phase of the process. combining these materials enables the creation of an ideal texture and consistency, which results in a high-quality product.

By doing so, we can create a material that has the necessary structural integrity while also being environmentally friendly. this process is essential for creating products that can meet the growing demand for sustainable construction materials without compromising performance or durability. furthermore, the use of this waste material has the added benefit of reducing waste and improving the overall environmental footprint of the construction industry.

d. The fourth phase

After the technique and composition have been finalized, the next step includes identifying what kind of packaging can be made from this. This is an essential step since the packaging can have a significant impact on the customer's perception of the product, as well as its marketability.

 Factors such as the product's shape, size, and weight, as well as its fragility and perishability, all influence the type of packaging that can be used. Additionally, it is important

to consider environmental concerns, such as the use of recyclable materials, and the cost-effectiveness of the chosen packaging.

e. The Fifth Phase

In the field of product design, the creation of packaging is a crucial component of the overall product. This phase involves extensive use of moulds to create a variety of shapes and sizes for packaging.

Through this process, manufacturers can determine which shapes are the most compatible with the materials being used, ultimately resulting in the best possible outcome for the product. The shaping of packaging ensures that the product remains intact during transportation and handling, while also providing an appealing aesthetic to potential customers.

f. The sixth phase

During this final stage of refining the shapes from the moulds, attention to detail is paramount.

The shapes undergo a thorough inspection to ensure that they meet all the necessary specifications. This includes checking for any defects or imperfections that might compromise the integrity of the final product.

Once this has been achieved, the shapes can be used to pack a variety of materials, making them incredibly versatile. The finishing touches make all the difference, and a flawless finish is the key to both the functionality and aesthetic of the final product.

g. The seven Phase

This phase includes the product will undergo compatibility testing with the packaging material.

A small test will also be conducted using the sample material along with the final packaging

Since new material has been incorporated and will be in direct contact with the product, verifying that no undesirable reactions occur between the product and packaging is crucial. This step is essential in ensuring customer satisfaction and compliance with industry regulations.

B. Outcome Of Research

The material developed can be a sustainable solution to the beauty industry's waste problem and has the potential to revolutionize the field.

 Not only is it environmentally friendly, but it is also economical due to its low cost and durability. Additionally, its natural resistance to physical and environmental degradation makes it an ideal choice for long-term use.

With these advantages, We think that this material has the potential to revolutionize the landscape of the beauty business, opening the door for more environmentally friendly practices.

This material might usher in a new era of eco-friendly polymers that don't lose quality, dependability, or performance.

Conclusion

Nutshells are agro-industrial waste, which are dumped in large quantities. Many industries like cosmetics have understood the true value of these and are now utilizing these shells for body scrubs or for polishing. These shells are a protective covering for the seed and they undergo extreme conditions but still protect the seed inside it. This proves the strength and resistance properties of the shells concerning environmental conditions. These shells when undergoing a certain process in which binders are added to bind the shells powder together and softeners for a smooth surface finish, result in the formation of an eco-friendly and biodegradable raw material. This Raw material can be used to create a variety of products such as packaging material, cardboard, portable furniture carry bags, and much more. In today\'s environmentally conscious world, there is a growing need for packaging solutions that minimize waste and reduce harm to the planet. Companies are experimenting with various materials and techniques to create sustainable and cost-effective packaging that can meet consumer demands while protecting the environment By combining loofah and walnut nutshell to create a unique, eco-friendly packaging solution. By utilizing the shock-absorbing properties of loofah and the protective qualities of a walnut nutshell, this blend offers protection for the contents and a sustainable solution for the planet. As consumers become increasingly mindful of their carbon footprint, this type of packaging could become an increasingly popular choice.

References

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Copyright © 2023 Nivavari Joshi, Dr. Bighna Kalyan Nayak. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.